{"id":4959,"date":"2013-07-30T07:57:01","date_gmt":"2013-07-30T11:57:01","guid":{"rendered":"http:\/\/www.l-a-k-e.org\/blog\/?p=4959"},"modified":"2013-07-30T08:05:52","modified_gmt":"2013-07-30T12:05:52","slug":"potential-defects-shipped-to-farley-reactors-and-four-others","status":"publish","type":"post","link":"http:\/\/www.l-a-k-e.org\/blog\/2013\/07\/potential-defects-shipped-to-farley-reactors-and-four-others.html","title":{"rendered":"Potential defects shipped to Farley reactors and four others"},"content":{"rendered":"<p>\r\nNo worries about this reactor coolant system defect; Westinghouse says so,\r\nand didn&#8217;t even list Vogtle or Diablo Canyon, where Southern Company\r\nand PG&amp;E said they were going to install these shields.\r\nNevermind a reactor operator warned us back in January.\r\nWestinghouse did list &#8220;Beaver Valley Unit 2, Callaway, D.C. Cook Unit 1, Farley\r\nUnits 1 and 2, and Wolf Creek&#8221;.\r\n<p>\r\nNRC Event Notification Report for July 29, 2013\r\n<a href=\"http:\/\/www.nrc.gov\/reading-rm\/doc-collections\/event-status\/event\/2013\/20130729en.html#en49217\">\r\nEvent Number 49217<\/a>:\r\n<blockquote>\r\n<p>\r\n\r\nPOTENTIAL EXISTENCE OF DEFECTS IN SHIELD PASSIVE THERMAL SHUTDOWN\r\nSEAL SYSTEM\r\n<\/p>\r\n<p>\r\n<a href=\"http:\/\/www.power-eng.com\/articles\/npi\/print\/volume-4\/issue-4\/nucleus\/passive-thermal-shutdown-seal-successfully-installed-at-farley-plant.html\">\r\n<img decoding=\"async\" style=\"float:right;border:none;\" src=\"http:\/\/www.power-eng.com\/content\/dam\/etc\/medialib\/new-lib\/npi\/print-articles\/2011\/sept\/figure-1f-1109npi.jpg\"><\/a>\r\n&#8220;The defect being reported concerns an identified inconsistency\r\nbetween the intended design functionality of the SHIELD passive\r\nthermal shutdown seal (SDS) and that observed during post-service\r\ntesting.\r\n<\/p>\r\n<p>\r\n&#8220;The purpose of the SDS is to reduce current reactor coolant system\r\ninventory losses to very small leakage rates for a plant that\r\nresults in the loss of all reactor coolant pump (RCP) seal cooling.\r\nThe SDS is a<!--more--> thermally actuated, passive device integral to the RCP\r\nNumber 1 seal insert and is positioned between the Number 1 seal and\r\nthe Number 1 seal leak-off line to provide a near leak-tight seal\r\nonce activated.\r\n<\/p>\r\n<p>\r\n&#8220;There are two delivered components associated with this report: 1.\r\nthe SDS hardware, and 2. the Probability Risk Assessment (PRA) SDS\r\nmodel and the assigned SDS reliability. The hardware component is\r\nthe SHIELD passive thermal shutdown seal. The associated PRA SDS\r\nmodel and assigned reliability basic component is WCAP-17100-P-A,\r\nSupplement 1, Rev. 0, &#8216;PRA Model for the Westinghouse Shut Down Seal\r\nSupplemental Information for All Domestic Reactor Coolant Pump\r\nModels&#8217; (dated December 2012).\r\n<\/p>\r\n<p>\r\n&#8220;The SDS has only been delivered and installed in the following\r\nplants: Beaver Valley Unit 2, Callaway, D.C. Cook Unit 1, Farley\r\nUnits 1 and 2, and Wolf Creek.\r\n<\/p>\r\n<p>\r\n&#8220;Westinghouse has concluded that the hardware itself will not\r\nadversely impact safe plant operation.\r\n<\/p>\r\n<p>\r\n&#8220;Westinghouse has completed a root cause analysis (RCA) and an\r\nindependent third party review of this RCA is expected to be\r\ncompleted by August 2013. In parallel, SDS design improvements are\r\nbeing considered and may be completed during the third quarter of\r\n2013. Additionally, and if necessary, Westinghouse will revise\r\nWCAP-17100 and its Supplements, as needed, to reflect any new\r\ninformation that is developed.\r\n<\/p>\r\n<p>\r\n&#8220;Affected customers have been informed via their respective Customer\r\nProject Managers of the post-service test failure.&#8221;\r\n<\/p>\r\n<\/blockquote>\r\n<p>\r\nIf you&#8217;re a Georgia Power customer, you&#8217;re a Southern Company\r\ncustomer, and Southern Company owns Farley units 1 and 2.\r\nWere you informed?\r\n<\/p>\r\n<p>\r\nThere&#8217;s a picture in here, but it&#8217;s copyrighted by Southern Company,\r\nin Pressurized Water Reactor Owners Group News, Fall 2011,\r\n<a href=\"http:\/\/wog.westinghousenuclear.com\/PWROGNews\/Fall2011\/Fall2011PWROGMain.html\">\r\nU.S. NRC Approves PWROG PRA Model for New Westinghouse RCP Shutdown Seal for Referencing in Licensing Applications<\/a>,\r\n<blockquote>\r\n<p>\r\nInstallation of the SDS at Farley Unit 2 (see photo) along with\r\nimplementation of the PRA Model took place this October. Scott said\r\nthat Southern Nuclear also has plans to install the SDS at its Alvin\r\nW. Vogtle Electric Generating Plant (Units 1 and 2) near Waynesboro,\r\nGeorgia (USA).\r\n<\/p>\r\n<p>\r\nPacific Gas and Electric also is scheduled to install the SDS at its\r\nDiablo Canyon Power Plant in San Luis, California (USA) in fall\r\n2012, said Mendez.\r\n<\/p>\r\n<h3 style=\"text-align:center\">\r\n[Picture redacted due to copyright]\r\n<\/h3>\r\n<p style=\"text-align:center;text-style:italic\">\r\nNumber 1 Seal Housing with Westinghouse SDS Insert at Farley Unit 2\r\n<p>\r\nSouthern Company grants Westinghouse permission to use photographs\r\nof the SHIELD shutdown seal installation at Farley Unit 2, for the\r\nexpress purposes of Westinghouse&#8217;s PRA Model article for the PWROG\r\nNews. This photograph is copyrighted by Southern Company.\r\n<\/p>\r\n<\/blockquote>\r\n<p>\r\nWestinghouse just introduced this seal two years ago,\r\nand first installed it at Farley, according to Westinghouse PR\r\n22 June 2011,\r\n<a href=\"http:\/\/www.prnewswire.com\/news-releases\/westinghouse-introduces-shield-passive-thermal-shutdown-seal-124346429.html\">\r\nWestinghouse Introduces SHIELD\u00ae Passive Thermal Shutdown Seal<\/a>,\r\n<blockquote>\r\n<p><a href=\"http:\/\/www.nrc.gov\/info-finder\/reactor\/far1.html\">\r\n<img decoding=\"async\" style=\"float:right;border:none;\" src=\"http:\/\/www.nrc.gov\/info-finder\/reactor\/far.jpg\"><\/a>\r\n\r\nWestinghouse partnered with Southern Nuclear Operating Company (SNC)\r\nto successfully install the first-of-its-kind SHIELD\u00ae passive\r\nthermal shutdown seal in each RCP at the Joseph M. Farley Nuclear\r\nPower Plant (Unit 1) near Dothan, Alabama (USA), during the plant&#8217;s\r\nfall 2010 refueling outage. SNC has announced plans to apply the\r\nproduct to Farley Unit 2 during its next refueling outage.\r\n<\/p>\r\n<p>\r\nThe Farley Unit 1 SHIELD\u00ae seal installation garnered a 2011 Nuclear\r\nEnergy Institute (NEI) Top Industry Practice (TIP) Award for\r\nSouthern Nuclear. The installation of the SHIELD\u00ae shutdown seal\r\nreduced the estimated risk of core damage by some 40 percent, and\r\nthe overall plant safety margin also has been improved.\r\n<\/p>\r\n<\/blockquote>\r\n<p><a href=\"http:\/\/www.power-eng.com\/articles\/npi\/print\/volume-4\/issue-4\/nucleus\/passive-thermal-shutdown-seal-successfully-installed-at-farley-plant.html\">\r\n<img decoding=\"async\" style=\"float:right;border:none;\" src=\"http:\/\/www.power-eng.com\/content\/dam\/etc\/medialib\/new-lib\/npi\/print-articles\/2011\/sept\/photo-1f-1109npi.jpg\"><\/a>\r\nMore details by Marsha White, Westinghouse Technical Communications,\r\nin Power Engineering 1 September 2011,\r\n<a href=\"http:\/\/www.power-eng.com\/articles\/npi\/print\/volume-4\/issue-4\/nucleus\/passive-thermal-shutdown-seal-successfully-installed-at-farley-plant.html\">\r\nPassive Thermal Shutdown Seal Successfully Installed at Farley Plant<\/a>.\r\n<p>\r\nCounterpoint by Bob Meyer for Professional Reactor Operator Society,\r\n<a href=\"http:\/\/www.nucpros.com\/content\/westinghouse-shutdown-reactor-coolant-pump-rcp-seal-pra-perspective\">\r\nWestinghouse Shutdown Reactor Coolant Pump (RCP) Seal &#8211; A PRA Perspective<\/a>,\r\n<blockquote>\r\n<p>\r\n\r\nSome of the first operating experience at the Farley station raised\r\nsome conerns for the seal performance within the nuclear community.\r\nSouthern Company installed the seals at Farley in the plant&#8217;s\r\nOctober 2010 outage. The removal of the seal revealed it failed some\r\nof the performance objecties for the SDS. The The Farley\r\npost-operational SHIELD seal test in July of 2012 prompted forensic\r\ninvestigations and resulted in minor enhancements to improve\r\nreliability margins. The results of the forensic investigations\r\nconcluded that the concept for the Westinghouse SHIELD passive\r\nthermal shutdown seal operation remains sound and the benefits\r\nremain intact. The analytical models already approved by the NRC in\r\nWCAP-17100-P-A, &#8220;PRA Model for the Westinghouse Shutdown Seal,&#8221; as\r\nwell as those in this report are still valid for all plants with the\r\nenhanced SHIELD seal and for the Farley Units with the original\r\ndesign as long as they are not exposed to a dry oxidizing\r\nenvironment after initial installation and operation.\r\n<\/p>\r\n<p>\r\nAs I have stated many times, these seals are not operator proof. If\r\nan operator restarted an RCP with a warped shaft, the seal packages\r\nmay exhibit well over 300 gpm leakage. For every solution, there are\r\nusually 10 more problems, lets look at some of the issues. One of\r\nthe problems may be that operators will have a different set of\r\ncritical, time sensitive actions to ensure these seals function as\r\ndesigned. The time window, available for operator action after these\r\nseals reach the &#8220;seal trip&#8221; setpoint, if not met, may result in a\r\nnew set of problems. Most of issues with the RCP seals are that the\r\nreliability of the polymer rings which are time and temperature\r\ndependent. Even in this report only the Model 93A-1 repesented the\r\nmost challanging sealing conditions. After the pump seal trips, can\r\nthese pumps be restarted in the functional restoration procedures?\r\nWhat are the consequences if operators do not trip the RCPs in the\r\nintended time frames? The loss of seal cooling to the RCP seal trip\r\nis significantly lower than the current values used for loss of seal\r\ncooling. For non-SBO events, the low leakage characteristics of the\r\nSDS are dependent on successful operator action to trip the RCP\r\nwithin a time window as described in this report. However, an\r\nassumed failure to trip the RCP will only result in an RCS leakage\r\nrate of 19 gpm per pump (at nominal RCS hot standby conditions) if\r\nthe SDS has actuated.\r\n<\/p>\r\n<\/blockquote>\r\n<p>\r\nAnd that&#8217;s the problem with nuclear reactors:\r\n<blockquote>\r\n&#8220;For every solution, there are usually 10 more problems&#8221;\r\n<\/blockquote>\r\n<p>\r\nOperator error or seal leakage or fire or lightning or bugs or rats\r\ncan cause problems with high risk.\r\nEver heard of a solar leak?\r\n<\/p>\r\n<p>\r\n -jsq\r\n<\/p>","protected":false},"excerpt":{"rendered":"No worries about this reactor coolant system defect; Westinghouse says so, and didn&#8217;t even list Vogtle or Diablo Canyon, where Southern Company and PG&amp;E said they were going to install these shields. Nevermind a reactor operator warned us back in January. Westinghouse did list &#8220;Beaver Valley Unit 2, Callaway, D.C. Cook Unit 1, Farley Units [&hellip;]","protected":false},"author":3,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":false,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2},"_links_to":"","_links_to_target":""},"categories":[104,73,3],"tags":[6750,6743,6099,6744,6747,537,6745,6746,8702,620,12,8737,6748,6679,314,310,8731,6751,108,3041,8700,6749,357,6420],"class_list":["post-4959","post","type-post","status-publish","format-standard","hentry","category-nuclear","category-safety","category-transparency","tag-and-wolf-creek","tag-beaver-valley-unit-2","tag-callaway","tag-d-c-cook-unit-1","tag-diablo-canyon-1","tag-diablo-canyon-2","tag-farley-1","tag-farley-2","tag-lake","tag-leak","tag-lowndes-area-knowledge-exchange","tag-nuclear","tag-pacific-gas-electricity","tag-pge","tag-reactor","tag-risk","tag-safety","tag-seal","tag-southern-company","tag-thermal","tag-transparency","tag-vogtle-1","tag-vogtle-2","tag-westinghouse"],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"","jetpack_shortlink":"https:\/\/wp.me\/p585fK-1hZ","jetpack_sharing_enabled":true,"jetpack-related-posts":[],"_links":{"self":[{"href":"http:\/\/www.l-a-k-e.org\/blog\/wp-json\/wp\/v2\/posts\/4959","targetHints":{"allow":["GET"]}}],"collection":[{"href":"http:\/\/www.l-a-k-e.org\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/www.l-a-k-e.org\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/www.l-a-k-e.org\/blog\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"http:\/\/www.l-a-k-e.org\/blog\/wp-json\/wp\/v2\/comments?post=4959"}],"version-history":[{"count":7,"href":"http:\/\/www.l-a-k-e.org\/blog\/wp-json\/wp\/v2\/posts\/4959\/revisions"}],"predecessor-version":[{"id":4966,"href":"http:\/\/www.l-a-k-e.org\/blog\/wp-json\/wp\/v2\/posts\/4959\/revisions\/4966"}],"wp:attachment":[{"href":"http:\/\/www.l-a-k-e.org\/blog\/wp-json\/wp\/v2\/media?parent=4959"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/www.l-a-k-e.org\/blog\/wp-json\/wp\/v2\/categories?post=4959"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/www.l-a-k-e.org\/blog\/wp-json\/wp\/v2\/tags?post=4959"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}